Strainsert
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Standard Internally Gaged Hex Head Cap Screws, SXS Series
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Item # SXS, Standard Internally Gaged Hex Head Cap Screws, SXS Series
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To measure accurate preload, service load and overload of bolted assemblies
For maximum uniformity, efficiency and reliability in bolted assemblies
For effective research, testing and manufacturing of bolted assemblies
Allowable Loads
Allowable loads for Strainsert Hex Head Cap Screws, as tabulated below, are based on approximately 70% Yield Strength of the threads, in pounds.
Load Capacity Lbs.
Screw Dia.
Fine Threads
Coarse Threads
1/4
2800
2800
5/16
5400
5000
3/8
7800
7500
7/16
11000
10000
1/2
15000
14000
9/16
20000
18000
5/8
26000
23000
3/4
38000
33500
7/8
52500
46000
1
70000
62000
1-1/8
88000
78000
1-1/4
110000
97000
1-1/2
160000
144000
Each cap screw is calibrated to above indicated load as part of quality control procedure. See calibration section for additional calibration certification.
For full configuration click Request Information button
Specifications
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Performance Specs
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General Information
Specifications
Material
Steel Alloy (SAE Grade 9), SAE 4140 or equivalent
Hardness
Rockwell C38 to C42
Ultimate Tensile Strength
180,000 psi Minimum; (SAE Grade 9)
Threads
Class 2A, rolled
Thread Length
2-diameters + 1/4 inch full threads + 3/16 inch maximum imperfect threads
Finish
Zinc Dichromate plated. Corrosion Protection per Federal Spec. QQ P-416 Type II, Class 3
Calibration
Load & Unload Calibration
Load Only Calibration (Standard)
Performance Specs
Gages Type
Metal Foil
Gage Factor (Nominal)
2.00
Non-Linearity
±1% of Allowable Load FS
Non-Repetition
±0.1% FS
Excitation
350-ohm (Standard) FB: 12V (Maximum)
350-ohm (Standard) QB: 6V (Maximum)
120-ohm FB: 3V (Maximum)
Output Signal (Nominal)
FB:3.5 to 4mV/V
QB:1.3 to 1.5mV/V
Configuration
Full Bridge Strain Gage Circuit (Standard)
Quarter Bridge Strain Gage Circuit
Bridge Resistance (Nominal)
120 Ω
350 Ω (Standard)
Service Temperature
150°F (Standard)
300°F (Max.)
General Information
Strainsert fasteners utilize an exclusive internal gaging method (U.S. Patent #2,873,341) to indicate bolt tension due to preload and subsequent service loads with strain gage accuracy. They are the first fasteners to provide a means for accurate, independent inspection of an assembled bolt for preload, thereby enhancing the structural integrity and reliability of both the bolt and the assembly.
Feature
Measurement of preload induced in fasteners
Accurate tightening of fasteners within 1% of induced load
Uniform tightening of fasteners in a bolt pattern.
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DOWNLOADS
Strainsert Force Calibration Service
(PDF, 407KB)
Overview and Application of Internally Gaged Force Sensing Fasteners
(PDF, 454KB)
Lead Wire and Ordering Information
(PDF, 65KB)